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Servo reducer is another term for a planetary gear reducer in the industry, relative to other servo reducer, planetary reducer with high rigidity, high precision (single stage can be done within 1 minutes), high transmission efficiency (single 97%-98%), high torque / volume ratio, lifelong maintenance etc.. Most are mounted on stepping motors and servo motors to reduce speed, lift torque, and match inertia.
The function of the servo reducer is as follows:
1. Change the output speed of the power machine (slow down, increase speed or change speed) to fit the working requirement of the working mechanism;
2, change the torque output by the power machine to meet the requirements of the working mechanism;
3, the motion form of the power machine is changed into the form of motion required by the working mechanism, such as changing the rotational motion into linear motion, or vice versa.
4, the mechanical energy of a power machine is transmitted to several working mechanisms, or the mechanical energy of a plurality of power machines is transmitted to a working mechanism.
5 and other special functions, such as the machine assembly, installation, maintenance and safety, and the use of mechanical reducer. Reducer is a relatively precise machine, the purpose of using it is to reduce speed and increase torque. It has a wide range of types, different types, different categories have different uses.
The correct installation, use and maintenance of servo reducer is an important link to ensure the normal operation of machinery and equipment. Therefore, in the installation of servo reducer, please be sure to strictly follow the following installation and use of related matters, seriously assembled and used.
First step
Confirm the motor and the speed reducer are in good condition before installation, and strictly check the size of all parts of the motor and the speed reducer is connected, here is the motor positioning boss and the input shaft and the reducer groove dimensions and tolerances.
Second steps
Unscrew the screws on the outer side of the flange of the reducer flange, adjust the clamping ring of the PCS system, align the side holes with the dust holes, and insert the inner six corners to tighten. After that, remove the motor shaft key.
Third steps
Connect the motor to the servo reducer. When connecting, it is necessary to ensure that the output shaft of the reducer is concentric with the input shaft of the motor, and the outer flanges of the two are parallel. As the heart difference, will cause the motor shaft broken or gear reducer gear wear.
Before connecting the motor to the servo reducer, the motor shaft keyway should be perpendicular to the tension bolt. To ensure uniform force, the first diagonal position of the installation bolt on the screw, but do not tighten, and then screw on the other two diagonal position of the installation bolts, and finally tighten four mounting bolts one by one. Finally, tighten the fastening bolts. All tension bolts shall be fixed and checked with the torque plate, hand held, and indicated torque data.
In addition, when installing, it is strictly prohibited to strike with a hammer, so as to prevent the axial force or radial force from damaging the bearing or the gear. Be sure to tighten the mounting bolts and tighten the tightening bolts. Before installation, grease the shaft of the motor input shaft, the positioning lug and the reducer. Wipe the oil with gasoline or zinc and sodium. The aim is to ensure tightness and flexibility of the connection and to prevent unnecessary wear and tear. Servo reducer is another term for a planetary gear reducer in the industry, relative to other servo reducer, planetary reducer with high rigidity, high precision (single stage can be done within 1 minutes), high transmission efficiency (single 97%-98%), high torque / volume ratio, lifelong maintenance etc.. Most are mounted on stepping motors and servo motors to reduce speed, lift torque, and match inertia
The function of the servo reducer is as follows:
1. Change the output speed of the power machine (slow down, increase speed or change speed) to fit the working requirement of the working mechanism;
2, change the torque output by the power machine to meet the requirements of the working mechanism;
3, the motion form of the power machine is changed into the form of motion required by the working mechanism, such as changing the rotational motion into linear motion, or vice versa.
4, the mechanical energy of a power machine is transmitted to several working mechanisms, or the mechanical energy of a plurality of power machines is transmitted to a working mechanism.
5 and other special functions, such as the machine assembly, installation, maintenance and safety, and the use of mechanical reducer. Reducer is a relatively precise machine, the purpose of using it is to reduce speed and increase torque. It has a wide range of types, different types, different categories have different uses.
The correct installation, use and maintenance of servo reducer is an important link to ensure the normal operation of machinery and equipment. Therefore, in the installation of servo reducer, please be sure to strictly follow the following installation and use of related matters, seriously assembled and used.
First step
Confirm the motor and the speed reducer are in good condition before installation, and strictly check the size of all parts of the motor and the speed reducer is connected, here is the motor positioning boss and the input shaft and the reducer groove dimensions and tolerances.
Second steps
Unscrew the screws on the outer side of the flange of the reducer flange, adjust the clamping ring of the PCS system, align the side holes with the dust holes, and insert the inner six corners to tighten. After that, remove the motor shaft key.
Third steps
Connect the motor to the servo reducer. When connecting, it is necessary to ensure that the output shaft of the reducer is concentric with the input shaft of the motor, and the outer flanges of the two are parallel. As the heart difference, will cause the motor shaft broken or gear reducer gear wear.
Before connecting the motor to the servo reducer, the motor shaft keyway should be perpendicular to the tension bolt. To ensure uniform force, the first diagonal position of the installation bolt on the screw, but do not tighten, and then screw on the other two diagonal position of the installation bolts, and finally tighten four mounting bolts one by one. Finally, tighten the fastening bolts. All tension bolts shall be fixed and checked with the torque plate, hand held, and indicated torque data
In addition, when installing, it is strictly prohibited to strike with a hammer, so as to prevent the axial force or radial force from damaging the bearing or the gear. Be sure to tighten the mounting bolts and tighten the tightening bolts. Before installation, the motor input shaft, positioning lug and reducer connection parts of rust prevention.
